Building the Burj Khalifa on desert sand was a major engineering challenge, but it was solved with smart foundation design and advanced construction techniques. Here’s how they did it:
1. Geotechnical Surveys
Engineers conducted extensive soil tests to understand the properties of the sandy and weak rock beneath the site. While it’s desert sand at the surface, underneath there’s a mix of sand, silt, and weak rock like calcified coral and sandstone.
2. Deep Pile Foundations
To anchor the skyscraper:
- 192 reinforced concrete piles were drilled into the ground.
- Each pile is 1.5 meters in diameter and about 50 meters deep.
- These piles reach down to denser layers of soil and rock that can bear the weight.
3. Thick Concrete Raft
- A 3.7-meter-thick concrete mat (called a raft) was built on top of the piles.
- This raft spreads the load of the entire structure and acts like a base plate.
4. Concrete Mix for Harsh Conditions
- The concrete used was specially mixed to resist the salty groundwater, high temperatures, and expansive soil.
- They added fly ash and microsilica to increase durability.
5. Settlement Management
- The entire design anticipated gradual settlement over time.
- Sophisticated monitoring systems track movement to ensure everything remains stable.
So, the secret is: not building on loose sand, but drilling deep past it, anchoring into more solid layers below, and using a massive foundation system to spread and support the load.
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